Kingflex Kingflex

China Multi Layer Insulation Cryogenic Factories & Quotes

Premium Grade Closed-Cell Elastomeric Thermal Insulation Systems for Liquefied Gas Storage, Industrial Cryogenic Pipes, & High-Performance HVAC Engineering

Macro Cryogenic Solutions & System Thermodynamics

Boil-Off Gas (BOG) Mitigation

Within cryogenic containment structures, heat flux from the ambient atmosphere is the primary driver of product loss. Our Multi-Layer Insulation (MLI) configurations combine elastomeric rubber foam sheets with reflective vapor barrier layers to minimize thermal conduction, convection, and radiation. This integrated system decreases boil-off rates for volatile cryogens such as Liquid Natural Gas (LNG), ensuring long-term containment integrity.

CUI Prevention Strategy

Corrosion Under Insulation (CUI) is a continuous risk in sub-ambient systems due to condensation accumulation. Closed-cell NBR/PVC structures feature a high water vapor diffusion resistance ($\mu \ge 10,000$), which functions as an integrated vapor barrier. Eliminating interstitial moisture ingress safeguards carbon and stainless steel pipe networks from localized oxidative degradation and mechanical failure.

Acoustic & Vibration Damping

Cryogenic processing plants operate high-pressure compressor stations and expansion valves that generate significant acoustic noise and mechanical harmonics. The viscoelastic polymer matrix of Kingflex elastomeric foam absorbs low-frequency vibrations and provides acoustic damping. This dual-action performance reduces noise pollution and mechanical fatigue in process piping.

Global B2B Sourcing Landscape & Compliance Benchmarks

Modern industrial buyers face challenges with supply chain constraints, shipping times, and meeting technical codes. Kingflex addresses these requirements by aligning its manufacturing outputs with international testing protocols.
40+
Years of Manufacturing
660K m³
Annual Capacity
66+
Export Nations
98%
Closed Cell Rate

Compliance and Traceability Systems

Every production run undergoes strict quality checks under our ISO 9001 and ISO 14001 certified workflows. Product testing profiles are fully traceable from raw NBR/PVC monomer feedstocks to the final extruded tubes and sheets. Our insulation complies with BS 476 (Class 0 and Class 1), CE (EN 14304), REACH, RoHS, UL94, and ASTM standards, which ensures frictionless customs clearances and engineering approvals worldwide.

Logistics and Ocean Container Transport

Shipping lightweight elastomeric insulation by sea requires structural preservation of the foam cell matrix. Kingflex uses vacuum-assisted compression packaging and protective outer poly-shrouds. This technique prevents volumetric loss and physical deformation during long ocean transits, allowing materials to deploy with their specified thickness and thermal efficiency intact.

Kingflex Insulation: Corporate Dossier & Technical Heritage

Kingflex Insulation Co., Ltd. operates as a combined manufacturing and trading enterprise specializing in thermal and cryogenic insulation systems. Our central research, development, and production facility is located in Dacheng, China—a hub for green building materials. Kingflex integrates research, engineering, and distribution to deliver energy-efficient insulation solutions.

Core operations focus on energy conservation, offering consultation, custom product design, production, and installation guidance. Our materials are used globally across construction, petroleum processing, chemical plant engineering, national defense systems, aerospace facilities, and cleanroom environments.

Established by the Jinwei Group, which has over 40 years of history since its founding in 1979, Kingflex continues its legacy. Jinwei Group was the first manufacturer of thermal insulation materials north of the Yangtze River, paving the way for our specialized polymer formulations and automated manufacturing techniques.

Kingflex Corporate Manufacturing Facility

Production Capacity

Kingflex operates 5 large-scale automated assembly lines. Our annual production capacity exceeds 600,000 cubic meters of finished insulation. We are a designated production enterprise certified by the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry of China.

Production Line Image

Our Technical Team

Our operation is run by a dedicated team. Our staff includes 8 professional engineers in our R&D department, 6 international B2B sales consultants, and 230 technicians on our production floor, all working together to support global B2B projects.

Our Engineering Team

Research & Development

Our R&D facility works to improve thermal conductivity profiles at cryogenic temperatures. We run continuous material testing and analysis to verify polymer aging characteristics, flame spread rates, and mechanical recovery after load compression.

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Quality Certification & Global Client Communication

Verified production processes, international quality approvals, and direct communication logs with active industrial clients.

Internationally Verified Certifications

Our materials undergo regular compliance audits at accredited third-party labs to verify fire protection parameters, chemical composition safety, and mechanical performance specs.

BS 476 Certificate
FM Approval Certificate
ISO 9001 Certificate
CE Certificate
Client Site Visit Customer Inspection

Technical Consulting Logs & Client Feedback

These verified communication logs demonstrate how we assist field engineers, logistics coordinators, and project buyers with specification changes, packaging customizations, and tracking shipments.

Order Chat 1
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Technical Specification & Dimension Standards

Detailed design specifications for sheets and extruded pipes, engineered for sub-zero temperature ranges.

Material Profile

Black Rubber Foam Insulation Sheet Roll

An elastomeric insulation solution designed for large-diameter storage vessels, ductwork, and wide process piping systems.

Sheet Roll Detail 1 Sheet Roll Detail 2
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Material Base:NBR/PVC Copolymer Blend
Thickness Range:6mm to 50mm
Density Range:40 to 55 kg/m³
Service Temp Range:-40℃ to +105℃
Cellular Structure:>98% Closed-Cell Rate

Core Advantages:

  • Even foam structure with high closed-cell concentration for thermal insulation performance.
  • Low moisture vapor transmission rate (MVTR), protecting surfaces from condensation-induced degradation.
  • Viscoelastic properties allow material compression resilience above 80%.
  • Formulated with fire-retardant additives for self-extinguishing performance.
Material Profile

Black Rubber Foam Insulation Pipe

Extruded hollow pipe tubes designed for direct installation on chilled water lines, glycol lines, and process industrial pipes.

Pipe Detail 1 Pipe Detail 2
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Material Base:NBR/PVC Copolymer Blend
Wall Thickness:9mm to 40mm
Inner Diameter (ID):6mm to 114mm
Service Temp Range:-40℃ to +105℃
Application:Cold Storage, Chilled Water, Industrial Process

Core Advantages:

  • Extrusion sizing provides a close fit around outer pipe surfaces, preventing air pockets.
  • High moisture resistance factor helps prevent frost formulation on low-temperature pipe lines.
  • Protective elasticity absorbs impact forces and accommodates structural expansion or contraction.
  • Flexible styling allows simple installation around complex pipe elbows and fittings.

Comparison Matrix: Elastomeric Foam vs. Alternative Materials

Helping procurement teams evaluate material characteristics for cryogenic and industrial system designs.

Material Class Thermal Conductivity ($\lambda$ at 0°C) Water Vapor Resistance ($\mu$ Value) Temperature Operating Limits Flammability Rating Susceptibility to CUI
Kingflex Cryogenic NBR/PVC $\le 0.034$ W/(m·K) $\ge 10,000$ (Integrated Barrier) -40℃ to +105℃ BS 476 Class 0, UL94 V-0 Low (Closed-Cell Shield)
Cellular Glass (Foam Glass) $\approx 0.042$ W/(m·K) $\infty$ (Absolute Vapor Seal) -260℃ to +430℃ Non-combustible Low (But highly brittle)
Polyurethane (PUR / PIR) $\approx 0.024$ W/(m·K) Requires external cladding -200℃ to +120℃ Class B1 / B2 Medium (Vulnerable if vapor barrier fails)
Rock Wool (Stone Wool) $\approx 0.038$ W/(m·K) 0 (Requires external jacket) Ambient to +650℃ Non-combustible High (Retains moisture against metal)

Industrial Application Scenarios & Project Sites

Our products are applied across heavy industry, commercial construction, and low-temperature process piping.

01. HVAC & Building Services

Condensation control on refrigeration lines, dual-temperature chillers, and large commercial ductwork systems.

02. Industrial Cryogenic Pipes

Thermal control on low-temperature gas supply piping, liquid oxygen lines, and distribution headers.

03. Marine & LNG Pipelines

Insulation for liquified natural gas bunkering lines, tanker piping, and coastal storage facilities.

Visualizing Real-World Installation & Inspection

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Warehouse Storage 1
Warehouse Storage 2
Production Inspection 1
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Site Project 1
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Technology Roadmap: The Future of Elastomeric Solutions

Development directions of modern high-performance polymer insulations.

Aerogel-Elastomer Blends

Researching aerogel particulate incorporation within the standard NBR/PVC polymer compound. Our goal is to achieve thermal conductivity values down to $\lambda \approx 0.026$ W/(m·K), reducing required wall thicknesses for space-restricted installations.

Bio-Based Foaming Agents

Transitioning toward environmentally friendly chemical blowing agents that generate carbon-neutral, zero-GWP (Global Warming Potential) emissions during vulcanization, meeting sustainable building regulations.

Low-Temperature Polymer Stability

Optimizing plasticizer levels to keep NBR/PVC compounds flexible down to -100℃, helping to prevent cracking caused by extreme cold stresses.

Manufacturing Process & Inspection Archive

Technical Q&A / FAQ Section

Addressing design questions, product specification parameters, and industrial engineering considerations.

Q1: What is elastomeric rubber foam insulation used for?
A1: It is mainly used for HVAC ducts, air conditioning pipes, building thermal insulation, industrial pipeline cold insulation, and sound insulation.
Q2: Is Kingflex rubber foam insulation fire resistant?
A2: Yes, our rubber foam insulation products are fire retardant, which meets international safety standards for commercial buildings and industrial projects.
Q3: What is the difference between rubber foam and rock wool insulation?
A3: Rubber foam features a flexible, closed-cell structure with integrated moisture resistance, making it suitable for HVAC and cold insulation. Rock wool is a high-temperature resistant, fibrous material suitable for high-temperature industrial pipelines.
Q4: Do you provide customized insulation products?
A4: Yes, we provide OEM services to accommodate specific size, thickness, and color requirements for different B2B projects.
Q5: What certifications do your products have?
A5: Our products conform to BS 476, CE, REACH, RoHS, UL94, ASTM, and other international standards to meet regulatory requirements in global markets.
Q6: Do Kingflex products have traceability?
A6: Yes, Kingflex maintains product traceability systems covering raw material receipt through production stages to final shipping coordinates.
Q7: What thickness of Rubber foam insulation sheet roll can you produce?
A7: We produce sheet insulation rolls in thicknesses ranging from 6mm to 50mm.
Q8: What is the service life of rubber plastic pipe and board?
A8: When installed according to guidelines and operated within design parameters, the service life is typically 10 to 15 years.
Q9: How does cryogenic NBR/PVC cope with temperatures below -40°C?
A9: For deep cryogenic systems operating down to liquid nitrogen (-196°C) or liquid natural gas (-162°C) values, elastomeric foam is configured as part of a multi-layer system. Reflective vapor barrier wraps and support spacers are used to prevent mechanical stress from thermal contraction.

Specialized Material Portfolio

Complementary rock wool and elastomeric systems for high and low temperature applications.

Procurement & Custom Quote Process

How our technical sales team supports procurement and design requirements.

1. Share Specifications

Provide project specifications, design temperatures, dimensions (inner diameter for piping/thickness requirements for sheets), and certification needs.

2. Thermal Calculation & Validation

Our engineering team performs calculations to determine appropriate thickness limits and prevent surface condensation based on ambient conditions.

3. Commercial Quote

We provide a formal quote detailed by item type, packaging dimensions, container logistics, and payment options (FOB, CIF, CFR).