Kingflex Kingflex

Wholesale Insulation Solutions Factory & Pricelist

Leading global HVAC, cryogenic, and building envelope thermal insulation systems. Optimized engineering for industrial infrastructure and green development.

Global Commercial & Industrial Insulation Landscape

In modern industrial engineering, energy systems represent up to 60% of total operational costs. Thermal insulation is no longer a simple building utility; it is a critical strategy for energy recovery, emissions reduction, and operational life extension.

Worldwide, regulatory targets such as the European Green Deal and ASHRAE 90.1 standards in North America dictate strict limits on energy leakage. This has sparked high global demand for high-performance, closed-cell structures. By preventing heat exchange and vapor drive in pipelines, industrial equipment, and structural envelopes, these solutions protect systems from corrosion under insulation (CUI) and limit thermal performance decay over multi-decade lifespans.

Kingflex Insulation Co., Ltd. addresses these global challenges directly, serving commercial HVAC/R markets, LNG/cryogenic processing terminals, chemical networks, and cleanroom developments in over 66 countries.

Industrial Thermal Insulation Production Facility
40+
Years Industry Experience
600K m³
Annual Production Capacity
66+
Global Export Markets
5 Lines
Automatic Assembly Lines

The Foundations of Manufacturing Leadership

Our Enterprise Profile

Located in Dacheng, China—the recognized capital of green building insulation technology—Kingflex Insulation Co., Ltd. operates a vertically integrated development, production, and distribution system. By coupling advanced research departments with high-throughput manufacturing lines, we act as a complete supplier. We provide engineering advice, custom product designs, installation layouts, and global field support.

Heritage and Experience

Founded under the Jinwei Group (which dates back to 1979 as the pioneer of northern China insulation development), Kingflex carries over four decades of thermal insulation manufacturing experience. This historical foundation guides our ongoing investments in low-conductivity material research and clean-agent foam processing.

Engineering & Production Teams

Our operation relies on structured, cross-disciplinary execution. The Kingflex workforce includes 8 dedicated insulation research engineers, 6 international customer support representatives, and a production staff of 230 workers. This setup maintains a reliable production flow across 5 automatic, high-capacity lines.

Kingflex Production Plant Overview
Kingflex Dedicated Production Team

Science & Specifications of Closed-Cell Elastomerics

Thermal efficiency is determined at the microscopic scale. Kingflex NBR/PVC elastomeric insulation structures employ an even, closed-cell matrix containing over 98% active closed cells. This design provides reliable thermal control and long-term resistance to water vapor migration.

Thermal Conductivity Control

Our controlled manufacturing process maintains a low thermal conductivity ($\lambda \le 0.034 \text{ W/(m}\cdot\text{K)}$ at 0°C). By isolating stagnant air bubbles inside thin-walled elastomeric structures, the material minimizes thermal transfer across piping and ductwork networks.

Vapor Barrier Performance

Closed-cell elastomeric structures are self-vapor-barrier materials. Unlike open-cell rock wool or fiberglass, NBR/PVC structures resist water absorption throughout their cross-section. This yields a high water vapor diffusion resistance factor ($\mu \ge 10,000$), keeping the system dry and preventing condensation in high-humidity settings.

Fire Safety Engineering

Safety is a priority in our material designs. Kingflex products incorporate active halogen-free fire retardants. This allows them to meet stringent standards such as BS 476 Part 7 (Class 1), UL94, and ASTM E84, ensuring they are self-extinguishing and generate low smoke levels.

Kingflex Standard Specifications

Material Metric NBR/PVC Elastomeric Sheet Specification NBR/PVC Elastomeric Pipe Specification
Thickness Range 6mm - 50mm 9mm - 40mm
Internal Diameter (ID) N/A (Flat sheet / Roll format) 6mm - 114mm
Bulk Density 40 - 55 kg/m³ 40 - 55 kg/m³
Operating Temperature Range -40℃ to +105℃ -40℃ to +105℃
Thermal Conductivity ($\lambda$) $\le 0.034 \text{ W/(m}\cdot\text{K)}$ at 0°C $\le 0.034 \text{ W/(m}\cdot\text{K)}$ at 0°C
Water Vapor Diffusion ($\mu$) $\ge 10,000$ $\ge 10,000$
Flame Retardancy Certification BS 476 Class 1, UL94 V-0, ASTM E84 Class A BS 476 Class 1, UL94 V-0, ASTM E84 Class A

Targeted Industrial Solutions & Applications

Different environments present unique thermal challenges. Our product systems are tailored to meet standard and extreme conditions across diverse industries:

1. Commercial HVAC & Building Envelopes

For ventilation systems, variable refrigerant flow (VRF) equipment, and chilled water networks in hotels, commercial centers, and hospitals. Our products prevent surface condensation and dampness, preserving indoor air quality (IAQ) and reducing air conditioner workloads.

2. Cryogenic & Cleanroom Environments

Designed for low-temperature applications like liquefied gas processing (LNG) and cryogenic equipment. Kingflex low-temperature synthetic rubber sheets and tubes maintain their flexibility at sub-zero temperatures, preventing cracking and managing thermal gain.

3. Heavy Process & Chemical Industries

Suitable for chemical refining, oil and gas piping, and high-temperature steam systems. By preventing moisture contact on metal pipe surfaces, our systems guard against corrosion under insulation (CUI) and keep chemical processes stable.

Quality Assurance & Global Traceability

Our focus on quality is supported by international testing certifications. Our manufacturing facility maintains ISO 9001 and ISO 14001 registrations, while our product lines are certified under REACH, RoHS, CE, UL94, and BS 476 protocols.

We maintain full batch traceability from raw material delivery to the finished product. Each production run undergoes strict checks for expansion consistency, flame-spread limits, and cell-diameter uniformity to ensure reliable thermal performance.

Kingflex Quality Testing Certificate 1 Kingflex Quality Testing Certificate 2 Kingflex Testing Certificate 3 Kingflex Testing Certificate 4

R&D Research and Our 2030 Technical Roadmap

Our engineering team focuses on developing materials with higher thermal resistance, reduced emissions, and improved fire safety characteristics.

Key areas of development include:

  • Low-GWP Blowing Agents: Transitioning to hydrofluoroolefin (HFO) options with zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP).
  • Aerogel-Elastomeric Composites: Combining silica aerogel powders with NBR/PVC polymers to lower thermal conductivity ($\lambda \le 0.028 \text{ W/(m}\cdot\text{K)}$).
  • Integrated Vapor Barrier Layers: Bonding aluminum foil or polymeric jackets directly to the insulation sheets during production to simplify site installation.
Research Laboratory Analysis Raw Material Inspection Precision Extrusion Control

Global Infrastructure Implementations

Our materials are trusted in key infrastructure, marine systems, and industrial plant projects around the world.

HVAC Chilled Water System Installation Commercial Ventilation Ductwork Underground Condensation Protection Piping Industrial Steam Pipe Protection

Direct Feedback from Global Procurement Teams

We work closely with contractors and distributors to supply certified materials that match their design specs. Through active communication and prompt updates, we help engineering clients coordinate material shipments with project schedules.

Client Communication Record 1 Client Communication Record 2 Client Communication Record 3 Client Communication Record 4

Production Operations and Quality Verification

NBR Base Compound Prep Continuous Vulcanization Oven Wall Thickness Validation Process Sheet Roll Slitting Adhesive Backing Lamination Unit Pipe Extrusion Die System Low Temperature Testing Chamber Finished Product Storage Warehouse

Technical & Commercial FAQ

Explore answers to common technical, performance, and commercial procurement questions about our insulation systems.

What is elastomeric rubber foam insulation used for?

It is mainly used for HVAC ducts, air conditioning pipes, building thermal insulation, industrial pipeline cold insulation and sound insulation. Its closed-cell structure is particularly effective at preventing condensation on chilled water pipes and managing heat gain in ventilation systems.

Is Kingflex rubber foam insulation fire resistant?

Yes, our rubber foam insulation products are fire retardant, which meets the safety standards of building and industrial projects. Our materials are designed to be self-extinguishing and achieve BS 476 Class 1, UL94 V-0, and ASTM E84 Class A ratings.

What is the difference between rubber foam and rock wool insulation?

Rubber foam is flexible, closed-cell, and moisture-proof, making it suitable for HVAC and building insulation without requiring an extra vapor barrier. Rock wool is high-temperature resistant and fireproof, making it suitable for industrial high-temperature steam pipeline insulation where moisture accumulation is not a primary concern.

Do you provide customized insulation products?

Yes, we support OEM and custom services. We can adjust the thickness, inner diameter, density, and backing configurations (such as self-adhesive layers or aluminum foil facings) to match your project specifications.

What certifications do your products have?

Our products have passed BS 476, CE, REACH, ROHS, UL94, ASTM, and other international certifications, ensuring product quality and compliance with global standards.

Does Kingflex products have traceability?

Yes, Kingflex products have traceability. Every manufacturing batch is marked and logged, allowing us to trace quality records back to the raw material inputs and quality testing reports.

What thickness of Rubber foam insulation sheet roll can you produce?

We can produce thicknesses from 6mm up to 50mm in flat sheet and roll formats, allowing for precise single-layer insulation designs across different temperature zones.

What is the service life of rubber plastic pipe and board?

Under recommended operational guidelines and professional installation, the average service life is about 10 to 15 years, during which it maintains its structural integrity and thermal resistance.

Customized Insulation Solutions & Special Applications

We offer customized insulation options tailored to demanding industrial requirements:

Corrosion Protection

Specially formulated to prevent chemical corrosion under insulation (CUI) in process lines.

Acoustic Dampening

Engineered for high acoustic absorption, helping to reduce noise from internal fluid flow and air ducts.

Outdoor UV Resistance

Includes co-extruded outer protective layers to resist weathering and UV degradation in outdoor setups.

Low Temperature Strength

Stays flexible down to cryogenic temperatures, helping to prevent cracking in cooling systems.

Outdoor Pipeline Mechanical Protection
Acoustic Shield Board Production
Quality Checked Insulation Roll Batches
Finished Pipe Protection Packaging