Kingflex Kingflex

China Kingflex Insulation Manufacturer & Manufacturers

Pioneering High-Performance Elastomeric Closed-Cell Thermal & Cryogenic Insulation Solutions for Global Industrial Infrastructures

About Kingflex Insulation Co., Ltd.

Kingflex Insulation Co., Ltd. is a leading industrial enterprise combining research, development, state-of-the-art production, and global trading for premium elastomeric thermal and acoustic insulation products. Strategically headquartered in Dacheng, China—historically celebrated as the capital of green-building materials—Kingflex has cemented its presence as a critical partner in the global energy conservation and environmental protection ecosystem.

By incorporating the overarching philosophy of "energy saving and consumption reduction," we serve our clients not just as an OEM manufacturer, but as an engineering consultant. Our capabilities encompass conceptual research, product customization, on-site installation guidance, and lifetime post-sale structural support.

Operating as a subsidiary under the prestigious Jinwei Group (founded in 1979), Kingflex inherits over 40 years of pioneering technical background. Jinwei Group was historically the first thermal insulation manufacturer north of the Yangtze River, paving the way for China's modern insulation landscape.
Kingflex Thermal Factory Office
Jinwei Group History and Factory Infrastructure

Our Historical Legacy & Production Capacity

With five advanced automated production lines operating round-the-clock, Kingflex achieves an annual production capacity exceeding 600,000 cubic meters. Our reliability in quality and volume has made us a designated manufacturing partner for major national offices, including the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry.

Our infrastructure comprises highly experienced technical departments backed by 8 dedicated R&D material engineers, 6 international trade consultants, and over 230 skilled production operators. This allows us to offer custom manufacturing configurations (thicknesses ranging from 6mm to 50mm) while ensuring consistent batch traceability.

Macro Trends Driving Modern Thermal & Cryogenic Insulation

As global energy costs soar and green initiatives like the EU Green Deal and LEED/BREEAM certifications shape modern building codes, elastomeric foam technology faces stricter thermal and environmental performance demands.

40+
Years of Material Expertise
600K+
Annual Capacity (Cubic Meters)
66+
Exporting Countries Worldwide
8
Dedicated R&D Scientists

1. Decarbonization & Operational Efficiency

Industrial systems account for up to 30% of global emissions due to heat and cooling loss. High-density, closed-cell NBR/PVC foams act as thermal barriers, preserving temperature controls and reducing HVAC system runtimes.

2. Rising Demand in LNG & Cryogenics

Liquid Natural Gas (LNG) logistics require structural integrity at ultra-low temperatures (-196°C to -40°C). Kingflex has pioneered elastomeric cryogenic systems designed to remain flexible and prevent thermal cracking.

3. Condensation Control (CUI Prevention)

Corrosion Under Insulation (CUI) costs industries billions annually. Closed-cell technology blocks ambient moisture penetration, eliminating the conditions that trigger pipeline corrosion.

Material Science: The Kingflex NBR/PVC Advantage

At the core of Kingflex elastomeric materials lies a specialized blend of Nitrile Butadiene Rubber (NBR) and Polyvinyl Chloride (PVC). This chemical hybrid offers unique properties that traditional mineral wool or fiberglass cannot match:

  • Closed-Cell Rate Over 98%: The microscopic cells contain dry air, providing stable and long-term thermal conductivity ($\lambda \le 0.034$ W/m·K at 0°C).
  • High Water Vapor Resistance ($\mu$ Factor): Our chemical structure serves as an integrated vapor barrier. It requires no additional cladding to prevent moisture ingress.
  • Exceptional Compressibility Resilience: Achieves over 80% compression recovery, preventing structural collapse in high-vibration piping environments.
  • Inherently Flame Retardant: Meets BS 476 Part 7 Class 1 and UL94 V-0 flame-retardant standards. Self-extinguishing properties prevent vertical flame spread.
Technical Data Sheet (NBR/PVC Standard)
Core Density
40 - 55 kg/m³
Service Temperature
-40℃ to +105℃
Thermal Conductivity
≤ 0.034 W/(m·k) at 0℃
Vapor Permeability
≥ 7,000 (μ factor)
Compression Recovery
≥ 80% (ASTM D1056)
Fire Class
Class 0 / Class 1 (BS 476)
Our R&D Facility & Continuous Lab Testing

Comprehensive Engineering Solutions Matrix

We provide engineered insulation products tailored to specific challenges across multiple global sectors:

HVAC & Cleanrooms

Ideal for central air conditioning ductwork, refrigeration piping, and pharmaceutical cleanroom systems. Closed-cell elastomer prevents fiber shedding and inhibits biological mold growth.

Petrochemical & LNG

For cryogenic LNG storage tanks, cold transmission pipelines, and chemical processing facilities. Performs reliably in low temperatures down to -196°C to prevent extreme thermal loss.

Acoustic Mitigation

Open-cell engineering structure variant (NBRPVC open-cell panels) absorbs mechanical vibrations and airborne noise in engine rooms, hotel ventilation lines, and building basements.

Option A: Black Rubber Foam Insulation Sheet Roll

Flexible, large-format insulation rolls suitable for HVAC ducts, expansive tanks, and high-diameter process piping systems.

Standard MaterialNBR/PVC Elastomer Blend
Available Thicknesses6mm to 50mm
Density Range40 - 55 kg/m³
Temp Range Limit-40℃ to 105℃

Option B: Black Rubber Foam Insulation Pipes

Pre-formed elastomeric tubes manufactured with internal dimensions matching global steel, copper, and plastic industrial piping standards.

Standard MaterialNBR/PVC Elastomer Blend
Thickness Range9mm to 40mm
Internal Diameter (ID)6mm to 114mm
Density Range40 - 55 kg/m³

Technological Roadmap: The Future of High-Performance Foams

As a global manufacturer, Kingflex invests in material science research to anticipate regulatory changes and project requirements. Our engineering team focuses on three main initiatives:

Aerogel-Elastomeric Composites

By integrating silica aerogel structures into our NBR cell network, we aim to reduce overall thermal conductivity to under 0.028 W/m·K. This enables thinner insulation layers in space-constrained installations.

Bio-Based Organic Formulations

We are researching alternatives to petroleum-derived plasticizers. Our goals include lowering overall volatile organic compounds (VOCs) and using plant-derived elastomers to meet strict environmental building standards.

Integrated Moisture Monitoring

Smart insulation systems featuring embedded sensor arrays can monitor moisture levels in real time. This allows pipeline operators to detect potential CUI risks before they cause structural damage.

Global Client Satisfaction & Validation

Kingflex products are backed by certified testing, international safety compliance, and direct feedback from global engineering projects.

Global Transaction & Technical Consultation Feedback

Client Communication Screenshot 1
Client Communication Screenshot 2
Client Chat Verification 3
Client Chat Verification 4
Client Chat Verification 5

Third-Party Certifications

All insulation batches undergo strict quality control (QC) tracking systems. Kingflex thermal insulation is certified to meet several international standards: BS 476, CE, REACH, RoHS, UL 94, ASTM, and DIN.

Kingflex Quality Testing Certificate 1
Kingflex Safety Certificate 2
ISO Standard Certificate 3
Green Building Material Certificate 4

Industrial Projects Showcase

See our high-density insulation materials implemented in large-scale infrastructure projects across various global industries.

Product Series Variations

Explore customized material finishes, including high-temperature-resistant rock wool and specialized acoustic liners.

Factory Tour & Automated Production Lines

We manufacture in a dust-free environment with advanced machinery to ensure consistent thickness, stable density, and reliable physical properties.

Frequently Asked Questions (FAQ)

Get authoritative answers directly from the Kingflex engineering and R&D departments about elastomeric foam insulation.

Q1: What is elastomeric rubber foam insulation used for? +
It is mainly used for HVAC ducts, air conditioning pipes, building thermal insulation, industrial pipeline cold insulation and sound insulation. Its closed-cell structure makes it particularly effective in stopping water vapor transmission.
Q2: Is Kingflex rubber foam insulation fire resistant? +
Yes, our rubber foam insulation are fire retardant, which meets the safety standards of building and industrial projects. Specifically, it complies with BS 476 (Class 0 and Class 1) and holds UL94 standard safety approvals.
Q3: What is the difference between rubber foam and rock wool insulation? +
Rubber foam is flexible, closed-cell, and moisture-proof, making it suitable for HVAC, building insulation, and cold pipelines. Rock wool is high-temperature resistant and fireproof, making it better suited for high-temperature industrial steam lines.
Q4: Do you provide customized insulation products? +
Yes, we support comprehensive OEM services to meet different project needs. We can adjust the thickness (from 6mm up to 50mm), density, inner diameters, and supply customized self-adhesive or aluminum foil facings.
Q5: What certifications do your products have? +
Our products have passed BS 476, CE, REACH, ROHS, UL94, ASTM and other international certifications, ensuring product quality and compliance with global standards.
Q6: Does Kingflex products have traceability? +
Yes, Kingflex products have complete batch traceability. Every manufacturing run is labeled with automated batch tracking codes, enabling us to trace material compositions, production conditions, and QC inspection records.
Q7: What thickness of Rubber foam insulation sheet roll can you produce? +
We can produce thicknesses from 6mm up to 50mm using our specialized automatic assembly lines. This wide range ensures we can meet both residential HVAC and heavy industrial process pipeline specifications.
Q8: What is the service life of rubber plastic pipe and board? +
Under typical operating conditions and with proper installation, Kingflex products have a service life of approximately 10 to 15 years.
Q9: How does closed-cell NBR/PVC foam prevent Corrosion Under Insulation (CUI)? +
Unlike open-cell materials that absorb and trap moisture, Kingflex's NBR/PVC closed-cell structure keeps water away from the metal pipe. Since moisture cannot easily penetrate the material, the risks of condensation and subsequent electrochemical corrosion are minimized.
Q10: Can Kingflex elastomeric foam be used outdoors? +
Yes, but outdoor installations require protection from UV radiation. We recommend using Kingflex products with factory-applied protective cladding (such as ALU cladding) or applying a UV-resistant protective coating during installation to extend the service life of the foam.