Kingflex Kingflex

China Class O Insulation Suppliers & Factory

Next-Generation Elastomeric Thermal & Cryogenic Insulation Systems. Engineered for Compliance, Built for Thermal Efficiency, Validated by Global Standards.

The Science Behind Class O Elastomeric Rubber Foam Insulation

Within mechanical engineering and HVAC system architecture, fire performance and condensation mitigation are critical parameters. Class O fire rating represents the pinnacle of fire safety standards for insulation materials. In accordance with the British Standard (BS) 476, obtaining a Class O rating demands compliance with two distinct parts:

  • BS 476 Part 7 (Class 1): Surface spread of flame tests limit lateral spread, ensuring the material will not act as a fuel pathway in structural fire scenarios.
  • BS 476 Part 6 (Fire Propagation): Limits the total heat release index (I ≤ 12) and the sub-index (i1 ≤ 6), which prevents the insulation from magnifying fire intensity.

By blending Nitrile Butadiene Rubber (NBR) and Polyvinyl Chloride (PVC) through advanced vulcanization, Kingflex engineers a closed-cell matrix (>98% closed-cell rate) that functions as an integrated vapor barrier. The resulting material maintains a stable thermal conductivity (λ ≤ 0.034 W/m·K at 0°C) over its 15-year lifecycle.

Kingflex Manufacturing Facility Production Line

Vapor Diffusion μ ≥ 10,000

The high resistance factor prevents atmospheric moisture from penetrating the insulation body, neutralizing corrosion under insulation (CUI) risks in cold systems.

Compression Resilience ≥ 80%

Maintains mechanical structural integrity under installation pressure, preserving nominal wall thickness and technical performance.

Temperature Range: -40°C to 105°C

Ideal for multi-temperature profiles, from commercial chilled water pipelines and VRF systems to low-pressure steam process utilities.

Kingflex Insulation Co., Ltd. - Corporate DNA & Legacy

Deep technical expertise, historical reliability, and robust production capacity to support global projects.

Kingflex Industrial Heritage and Manufacturing History

Our Historical Evolution

Kingflex belongs to the Jinwei Group, which has a manufacturing history of over 40 years. Established in 1979, the group was the pioneer of thermal insulation material manufacturing north of the Yangtze River. Today, Kingflex operating models blend energy-saving design, consultation, production, installation guidance, and post-sale technical audits.

Our development facility in Dacheng, China, sits at the heart of the national green-building materials corridor, optimizing localized chemical logistics and process efficiency.

600,000 m³
Annual Production Capacity
5 Lines
Automatic Assembly Lines
8 Engineers
Dedicated R&D Department
66+
Export Destination Countries

Engineering Leadership & Human Capital

Our operational framework relies on specialized engineering capabilities. Kingflex maintains 8 professional thermal engineers within our R&D wing, 6 international logistics and sales coordinators, and 230 technicians on the shop floor. This layout aligns our product output with ASTM, BS, and DIN engineering requirements.

Kingflex Technical and Research Team

Continuous R&D and Certified Standards Compliance

Validated by global inspection authorities to meet international building codes.

International Testing Certificates

Technology Roadmap & Future Outlook

Innovating the next generation of elastomeric material science to meet carbon-neutral objectives.

Aerogel-Elastomeric Composites

By infusing silica aerogel particles into the NBR matrix, we target a thermal conductivity of λ ≤ 0.028 W/m·K. This reduces the required insulation thickness in space-constrained retrofits.

Low Smoke Zero Halogen (LSZH)

To comply with stringent marine and underground rail specifications, we are developing halogen-free Class O solutions that emit zero acid gases during fire exposure.

Bio-based Polyols

Incorporating renewable, agricultural-grade organic oils into the polymer chains offsets the carbon footprint of NBR/PVC synthesis without compromising the closed-cell barrier.

Macroeconomic Industrial Solutions

How Class O Insulation resolves critical operational problems across diverse sectors.

HVAC, Cryogenics, and High-Performance Facilities

Elastomeric foam insulation is not a standalone commodity; it is a critical system for energy preservation and building stability.

  • Commercial HVAC & District Cooling: Prevents heat gain on chilled water pipelines and mitigates condensation on external tube walls, protecting indoor acoustic environments.
  • Cryogenic & LPG Processing: High-density cryogenic elastomeric systems remain flexible down to -180°C, preventing structural thermal shock and steel embrittlement.
  • Acoustic Isolation: Open-cell versions absorb turbulent sound waves in cleanrooms, utility corridors, and industrial air handling systems.
Large Scale Commercial Air Conditioning Piping Installation
Industrial Steam Pipe Isolation Layout

Engineered Pipeline Support & Accessories

To eliminate thermal bridging, we manufacture corresponding high-density pipe supports and self-adhesive elastomeric finishing tapes. This comprehensive systems approach prevents localized ice creation and structural rust propagation.

China Factory 4.0: Supply Chain Resilience & Cost-Efficiency

How localized chemical ecosystems and automated manufacturing ensure lead-time predictability.

Localized Raw Material Sourcing

Our facility is situated close to northern China's chemical clusters, securing direct pipeline access to raw monomers. This layout stabilizes unit costs and insulates pricing from volatile global markets.

Automated Extrusion Control

Our 5 automated assembly lines utilize continuous density monitors and precision temperature controls. This maintains cell diameter uniformity, resulting in consistent thermal performance.

Logistical Optimization

Located near Tianjin Port, we utilize integrated intermodal pathways. This system provides standard container delivery within 14-21 days to Southeast Asia, Europe, and the Middle East.

Technical Specifications & Standard Dimensions

Engineered to deliver high thermal resistance and fire safety under demanding environmental conditions.

Black Rubber Foam Insulation Sheet Roll

Ideal for large-diameter ducts, vessels, and mechanical tanks.

  • Material Composition: Premium NBR/PVC elastomer hybrid.
  • Thickness Availability: 6mm to 50mm.
  • Foam Density Range: 40 to 55 kg/m³.
  • Service Temperature Profile: -40°C to 105°C.
  • Operational Advantages: Highly uniform cell structure (>98% closed-cell rating), self-extinguishing flame-retardant chemistry, low long-term thermal conductivity.
Black Rubber Foam Insulation Sheet Roll Technical Diagram
Black Rubber Foam Insulation Pipe Technical Diagram

Black Rubber Foam Insulation Pipe

Pre-formed tubular sleeves designed for rapid installation on copper, steel, and plastic lines.

  • Standard Thicknesses: 9mm to 40mm.
  • Internal Diameter Range: 6mm to 114mm.
  • Vapor Sealing: High inherent vapor resistance prevents condensation in chilled systems.
  • Physical Performance: Reduces structural vibration transfer and minimizes risk of pipe freeze-thaw cracking.

Product Lineup Portfolio

Client Interactions & Performance Verification

Transparency in project communication and supply-chain logistics builds commercial trust.

Client communication log 1
Client shipping status chat 2
Technical parameter confirmation 3
Logistics dispatch screen 4
Customer review feedback screenshot

Global Engineering Reference Showcase

Manufacturing Center Gallery

A detailed view of our operations, warehousing, logistics, and quality assurance processes.

Frequently Asked Questions

Detailed technical advice for global engineers and procurement managers.

What is elastomeric rubber foam insulation used for?

It is primarily used for HVAC air duct wrapping, chilled water piping, building thermal envelope insulation, and process cold preservation on industrial piping. The closed-cell structure prevents surface condensation on cold infrastructure.

Is Kingflex rubber foam insulation fire resistant?

Yes, our Class O and Class 1 formulations meet BS 476 Part 6 & 7 flame spread and heat release limits. The elastomer compound contains flame-retardant additives that facilitate self-extinguishing behavior, helping to prevent fire spread.

What is the difference between rubber foam and rock wool insulation?

Rubber foam features a flexible, closed-cell polymer structure with inherent moisture-vapor resistance, making it suitable for cold systems and HVAC lines. Rock wool is a high-temperature fibrous material designed for extreme fire protection and steam pipelines operating above 150°C, but it requires an external vapor barrier to prevent moisture penetration.

Do you provide customized insulation products?

Yes, we support comprehensive OEM services. We can adjust the wall thickness, internal diameter, density, and add self-adhesive layers or aluminum foil facings to meet specific project criteria.

What certifications do your products have?

Our materials are certified under BS 476, CE, REACH, RoHS, UL94, and ASTM. This documentation validates compliance with international building, safety, and environmental standards.

Does Kingflex products have traceability?

Yes, we run an ERP-managed traceability system. Every production lot is stamped with code details indicating the raw batch origin, foaming parameters, curing date, and quality inspection supervisor.

What thickness of Rubber foam insulation sheet roll can you produce?

We manufacture sheets in thicknesses ranging from 6mm to 50mm, allowing developers to design single-layer systems for various thermal profiles.

What is the service life of rubber plastic pipe and board?

When installed according to specifications, our Class O products maintain their functional design characteristics for 10 to 15 years in typical indoor and protected outdoor configurations.