Kingflex Kingflex

China Foam Rubber Manufacturer & Factories

Premium Closed-Cell Elastomeric Thermal Insulation Systems for Global HVAC, Cryogenic, and Industrial Infrastructure

A Legacy of Thermal Engineering Excellence

Kingflex Insulation Co., Ltd. stands as a premier manufacturing and trading conglomerate dedicated to top-tier thermal insulation technology. Nestled in Dacheng, China—a globally recognized hub for green building materials development—our facility integrates advanced research, energy-conservation engineering, and precision production under a single operational standard.

Founded by the Jinwei Group, whose rich history dates back to 1979 as the first pioneer of thermal insulation materials north of the Yangtze River, Kingflex draws on over 40 years of industrial wisdom. We take energy conservation and consumption mitigation as our primary values, supplying engineered insulation systems that lead international development trends in infrastructure building materials.

1979
Group Established
600K+ m³
Annual Production Capacity
66+
Exporting Countries
5 Lines
Automatic Extrusion
Kingflex Head Office and Plant
Factory Overview

Global Insulation Partner

Serving petrochemical, national defense, HVAC and cryogenic industries globally.

China Factory 4.0: Advanced Supply Chain & Extrusion Foaming

By implementing cutting-edge manufacturing automation, Kingflex operates five large-scale continuous automatic assembly lines with a total annual production output surpassing 600,000 cubic meters. Our facilities are designated as production systems by key state departments, including the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry.

Even Cell Structure (≥98%)

Continuous vertical and horizontal vulcanization processes produce uniform cell structures, which keeps water vapor permeability exceptionally low and provides long-term thermal isolation properties.

Multi-Line Capacity

Five high-speed automatic production lines operate 24/7. This guarantees rapid delivery and consistent quality for major municipal and industrial construction pipelines worldwide.

Traceable QA Protocols

Every roll, sheet, and pipe insulation sleeve carries physical and digital identification. Raw material chemistry and curing histories are logged to ensure reliable trackability.

Automated Production Lines

Professional R&D and Manufacturing Team

Our team consists of 8 professional engineers in our dedicated R&D department, 6 specialized international sales specialists, and 230 skilled production technicians.

Collaboratively, they strive to deliver top-tier energy-saving insulation systems. Our engineers focus on key material features, including high flame resistance, high-temperature tolerance, and sound-absorption efficiency, ensuring our solutions perform reliably across diverse project specifications.

Technical Roadmap & Future Outlook

As sustainability regulations tighten globally, the HVAC and industrial insulation sectors face challenges related to thermal efficiency, fire safety, and emissions. Kingflex is committed to a technical roadmap that prioritizes green chemistry and high performance:

Green Foaming Technology

Phasing out older blowing agents in favor of eco-friendly gas configurations that yield zero Ozone Depletion Potential (ODP) and zero Global Warming Potential (GWP).

Hybrid Elastomeric Composites

Combining the flexibility of NBR/PVC closed-cell foams with high-temperature silica aerogels, aiming to push the continuous operating limit past 150°C.

Ultra-Low Smoke Formulations

R&D focused on next-generation halogen-free flame retardants, targeting stricter smoke-density classifications in European rail and high-rise codes.

Innovations from the Testing Labs

Our engineers regularly perform testing on cell structures, density gradients, and vapor barrier performance. Using precision analytical equipment, we continuously refine physical properties to meet demanding operating specifications.

Lab Testing 1
Lab Testing 2
Lab Testing 3
Quality Inspection

Macro-Industry System Integration

HVAC & Civil Construction

Prevents condensation on chilled water pipes and ductwork, reducing thermal losses and improving indoor air quality by preventing mold growth in commercial systems.

  • Chilled water & drain lines
  • HVAC sheet metal duct isolation
  • Variable Refrigerant Flow (VRF) loops

Industrial Process Piping

Provides consistent insulation for industrial hot water, low-pressure steam, and process piping. It resists environmental weathering, chemical exposure, and mechanical vibrations.

  • Petrochemical process plants
  • District heating water networks
  • Food and beverage utilities

Cryogenic Applications

Engineered multi-layer solutions maintain structural integrity down to -200°C. They protect against moisture ingress and condensation, which can lead to pipe corrosion under insulation (CUI).

  • Liquid Nitrogen (LN2) transport
  • Liquefied Natural Gas (LNG) terminals
  • Cold storage supply lines

Original Core Standard Technical Specifications & Products

We manufacture premium foam rubber insulation products tailored to various installation requirements. Here are the core specifications of our standard range:

Black Rubber Foam Insulation Sheet Roll

Kingflex Standard Dimension:
Material: NBR/PVC
Thickness: 6mm - 50mm
Density: 40 - 55 kg/m³
Service Temperature Range: -40℃ to 105℃
Key Advantages:
  • Foams evenly and fully; closed-cell rate over 98% for reliable thermal performance.
  • Fully closed-cell structure offers low moisture absorption and stable thermal conductivity.
  • Compression resilience exceeding 80%.
  • Flame retardant, self-extinguishing off fire.
Primary Applications:

Central air conditioning ductwork, industrial tanks, structural walls, acoustic machine rooms, rail carriage sub-floors, and cold rooms.

Black Rubber Foam Insulation Pipe

Kingflex Standard Dimension:
Material: NBR/PVC
Thickness: 9mm - 40mm
Inner Diameter (ID): 6mm - 114mm
Density: 40 - 55 kg/m³
Service Temperature Range: -40℃ to 105℃
Key Advantages:
  • Uniform density and dimensional stability across the entire pipe length.
  • Consistent wall thickness ensures even thermal protection.
  • Flexible material helps prevent pipe freezing and cracking risks.
  • Smooth surface finish simplifies installation around bends and joints.
Primary Applications:

Condensate lines, HVAC copper refrigerant lines, industrial steam routing, cold chain facilities, chemical process lines, and solar water heaters.

Complete Range of Specialized Insulation Systems

Rubber elastomeric foam insulation tube
Rubber elastomeric foam insulation tube

Highly flexible thermal tube for commercial HVAC.

Corrosion Resistant Rubber Foam Insulation Tube
Corrosion Resistant Rubber Foam Insulation Tube

Chemically treated for harsh industrial systems.

Elastic Rubber Foam Insulation Pipe
Elastic Rubber Foam Insulation Pipe

Enhanced flexibility for tight radius installations.

Black Rubber Foam Insulation Pipe
Black Rubber Foam Insulation Pipe

Standard closed cell formulation for heat/cold.

Foam Rubber Foam Insulation Tube
Foam Rubber Foam Insulation Tube

High resilience elastomeric tube for HVAC lines.

HVAC Rubber Foam Insulation Tube
HVAC Rubber Foam Insulation Tube

Optimized density for heat pump installations.

Elastomeric rubber foam insulation system
Elastomeric rubber foam insulation system

Engineered for ultra-low temperature environments.

Kingflex flexible insulation material for cryogenic
Kingflex flexible insulation material for cryogenic

Withstands service conditions down to -200 °C.

Cryogenic rubber foam for low temp
Cryogenic rubber foam for low temperature

Multi-layered thermal barrier preventing vapor ingress.

Elastomeric cryogenic insulation
Elastomeric cryogenic insulation

Specialized formulation for liquefied gases.

Rock Wool Insulation Board
Rock Wool Insulation Board

High density mineral fiber board for thermal stability.

Rock wool thermal insulation blanket
Rock wool thermal insulation blanket

Flexible high-temp mineral wrap for industrial vessels.

Localization, Standards Compliance & Export Security

Navigating global regulatory landscapes requires verified testing credentials. Kingflex materials meet rigorous international benchmarks to streamline project approvals:

Fire Resistance Classifications:

Certified to BS 476 (Class 0 & 1), UL 94 V-0, and ASTM E84. These certifications ensure low flame spread and minimal smoke development in commercial spaces.

Environmental Safety Standards:

Compliant with REACH and RoHS protocols, guaranteeing the elimination of brominated flame retardants, heavy metals, and CFC gases.

Comprehensive QA Traceability:

Our plants employ tracking identifiers linked to individual batches, documenting curing parameters, raw material certificates, and quality checks.

Global Certification Gallery

Authorized certifications showing compliance across European, American, and regional specifications.

Certificate CE
Certificate ISO
Certificate Testing
Corporate Quality Stamp

Proven in the Field: Projects and Partner Trust

From urban high-rise ventilation networks to specialized petrochemical processing stations, Kingflex products provide reliable service across 66 countries. Below is a gallery showcasing our field projects and positive client feedback.

Construction and Plant Site Installations

Our project footprint covers a wide range of industries, featuring highly specialized insulation applications designed for both indoor and outdoor environments.

Project Piping 1
Project Piping 2
Project Site 3
Project Site 4
Installation 1
Installation 2
Installation 3
Installation 4

Direct Customer Conversations & Feedback

We work closely with global procurement offices to meet strict performance and delivery timelines. These direct chat summaries reflect the reliable quality and service we deliver to our partners.

Client Feedback Chat 1
Client Feedback Chat 2
Client Feedback Chat 3
Client Feedback Chat 4
Client Communication Screenshot
Warehouse Stocks
Production Process
Global Delivery Logistics
Loading Shipments

Frequently Asked Questions (FAQ)

Find technical details on our material properties, installation practices, custom capabilities, and compliance standards.

Q1: What is elastomeric rubber foam insulation used for?

A1: It is primarily used for HVAC ducts, air conditioning piping, structural building thermal insulation, industrial pipeline cold conservation, and acoustic noise damping.

Q2: Is Kingflex rubber foam insulation fire resistant?

A2: Yes. Our rubber foam insulation includes flame-retardant additives, meeting safety certifications such as BS 476, Class 0/1, and UL 94 V-0 to help ensure safety in commercial applications.

Q3: What is the difference between rubber foam and rock wool insulation?

A3: Rubber foam is a flexible, closed-cell material with high moisture resistance, making it ideal for HVAC and preventing condensation. Rock wool is a high-temperature resistant, mineral-fiber insulation designed for high-heat industrial applications.

Q4: Do you provide customized insulation products?

A4: Yes. We offer comprehensive OEM/ODM customization services to accommodate specific dimensions, thicknesses, density profiles, and facing layers like aluminum foil or self-adhesive backings.

Q5: What certifications do your products have?

A5: Our products have passed BS 476, CE, REACH, RoHS, UL94, ASTM, and other international certifications, helping to ensure compliance with global engineering and environmental standards.

Q6: Do Kingflex products have traceability?

A6: Yes. Every production run is logged with traceability numbers, documenting raw material sourcing, chemical batches, extrusion line parameters, and quality control tests.

Q7: What thickness of Rubber foam insulation sheet roll can you produce?

A7: We produce rubber foam insulation sheets and rolls in thicknesses ranging from 6mm to 50mm, accommodating diverse thermal design requirements.

Q8: What is the service life of rubber plastic pipe and board?

A8: Under normal indoor operating conditions and with proper installation, our elastomeric rubber foam systems have an estimated service life of 10 to 15 years.

Q9: What is the thermal conductivity (λ) value of Kingflex elastomeric foam?

A9: Our standard NBR/PVC closed-cell foam exhibits a low thermal conductivity rating of λ ≤ 0.034 W/(m·K) at a mean temperature of 0°C, providing excellent resistance to heat transfer.

Q10: Can rubber foam be used outdoors without protective cladding?

A10: For outdoor applications, we recommend applying an ultraviolet (UV) resistant coating or using protective cladding, such as our aluminum-foil laminate, to shield the elastomer from UV degradation and weather conditions.