Kingflex Kingflex

China Nitrile Foam Insulation Tube Manufacturer & Suppliers

Advanced elastomeric thermal and cryogenic closed-cell insulation systems for HVAC, building envelopes, and industrial piping networks worldwide.

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Whitepaper Insights

Global Landscape of Nitrile Foam Insulation Technology

In modern construction, chemical engineering, and HVAC configuration, managing thermal conductivity and preventing vapor moisture penetration are critical for structural longevity and thermal efficiency. Flexible closed-cell elastomeric insulation materials—primarily synthesized using Nitrile Butadiene Rubber (NBR) combined with Polyvinyl Chloride (PVC)—represent a vital line of defense.

With the rapid expansion of global infrastructure and strict energy performance standards (such as ASHRAE 90.1, EN 14304, and the EU's Energy Performance of Buildings Directive), the demand for high-performance thermal barriers has grown. NBR/PVC Nitrile foam stands out because of its unique microcellular structure. Unlike open-cell options, its closed cells function as independent heat barriers, preventing thermal drift and moisture infiltration.

  • Optimal Condensation Control: The high moisture resistance index (μ ≥ 10,000) prevents mold growth, corrosion under insulation (CUI), and structural rot.
  • Low Thermal Conductivity: Delivers thermal stability (λ ≤ 0.034 W/m·K at 0°C), helping reduce operational HVAC costs.
  • Broad Operational Limits: Operates safely from -40°C up to 105°C, with specialized configurations supporting cryogenic applications down to -200°C.
Kingflex Thermal Insulation Production Facility
Scale, Quality, and Global Reach

High-Capacity Manufacturing Built for Global Demand

Kingflex Insulation Co., Ltd. is an integrated manufacturing and trading group specializing in energy-efficient and ecologically sustainable thermal insulation systems. Located in Dacheng, China, we operate within the nation's premier green building materials manufacturing cluster.

600K+
Annual Capacity (m³)
5
Automatic Lines
66+
Export Destinations
40+
Years Group History

As a designated supplier to the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry, our products are engineered to perform in demanding commercial and industrial environments.

Kingflex Manufacturing History and Jinwei Group legacy
Established Authority

A History of Professional Manufacturing since 1979

Founded by the Jinwei Group, which holds over 40 years of industry experience, Kingflex was established in 1979 as the first thermal insulation manufacturer north of the Yangtze River. Decades of research have refined our manufacturing process, ensuring even foaming and high material consistency.

Our NBR/PVC compounding process utilizes specialized vulcanization systems and blowing agents, yielding an even, closed-cell micro-structure with a closed-cell rate exceeding 98%. This prevents water vapor penetration and ensures the material maintains its target thermal performance over its 10 to 15-year service life.

Our Team

Our technical team includes 8 dedicated R&D engineers, 6 international trade specialists, and 230 technicians on the production floor.

R&D Capabilities

Continuous testing ensures compliance with international fire safety standards, chemical resistance regulations, and acoustic limits.

Technical Matrix

Technical Parameters & Standards Compliance

Comprehensive specifications for our standard Nitrile Foam Insulation Sheet Rolls and Pipes.

Property / Characteristic Insulation Sheet Rolls Pre-formed Insulation Tubes/Pipes
Base Raw Material Elastomeric Nitrile Butadiene Rubber (NBR) & Polyvinyl Chloride (PVC) Elastomeric Nitrile Butadiene Rubber (NBR) & Polyvinyl Chloride (PVC)
Wall Thickness Range 6 mm to 50 mm 9 mm to 40 mm
Internal Diameter (ID) Range N/A (Flat sheet/roll format) 6 mm to 114 mm
Material Density 40 - 55 kg/m³ 40 - 55 kg/m³
Thermal Conductivity (λ) ≤ 0.034 W/m·K at 0°C ≤ 0.034 W/m·K at 0°C
Service Temperature Range -40°C to +105°C (special formulations down to -200°C) -40°C to +105°C (special formulations down to -200°C)
Closed-Cell Rate ≥ 98% ≥ 98%
Moisture Resistance Factor (μ) ≥ 10,000 ≥ 10,000
Compression Resilience ≥ 80% recovery rate ≥ 80% recovery rate
Fire Behavior & Flammability Class V-0, BS 476 Part 7 Class 1, ASTM E84 compliant Class V-0, BS 476 Part 7 Class 1, ASTM E84 compliant
R&D and Testing Facility

Engineering & Materials Analysis

Our research and testing infrastructure enables us to customize insulation formulations to meet the technical requirements of projects worldwide.

Thermal Conductivity Testing Equipment

Thermal Performance Lab

We perform continuous thermal conductivity and moisture permeability testing to verify material performance across dynamic temperature cycles.

Raw Elastomeric NBR/PVC Compound Testing

Rheological & Vulcanization Studies

We analyze raw elastomer rheology to manage cellular density, elasticity, and long-term mechanical strength under load.

Chemical Resistance and Flammability Chamber

Fire & Environmental Chambers

We perform flammability tests (UL 94, BS 476) and environmental simulations to verify chemical and moisture resistance.

Compliance & Certification

Meeting International Quality Standards

Our manufacturing facilities are ISO-certified, and our elastomeric solutions carry recognized industry certifications for global distribution.

ISO 9001 Certificate

Quality Management System

Product Compliance Certificate

CE Compliance

Testing Laboratory Standard Certificate

SGS / REACH Standards

RoHS Testing Report

RoHS & Fire Safety

Practical Field Integrations

Nitrile Foam Application Across Diverse Industries

Due to its chemical stability, flexibility, and physical structure, NBR/PVC foam is utilized in a wide range of industrial and building HVAC/R installations.

1. HVAC & Commercial Chilled Water Systems

Used to insulate cooling towers, chilled water lines, condensate pans, and mechanical piping. The high moisture resistance prevents sweating and mold growth behind structural walls.

2. Cryogenic Process Engineering

Specially formulated NBR matrices function at deep cryogenic temperatures (e.g., LNG, liquid carbon dioxide, ethylene systems). This material helps mitigate structural thermal shock on piping networks.

3. Industrial Steam & Boiler Pipelines

Assists in high-temperature chemical transport, hot oil circulation, and refinery pipe maintenance. It protects service technicians from contact burns and maintains target fluid temperatures.

Visual Project Portfolio

Worldwide Implementations & Installations

Examples of our pre-formed elastomeric tubes, self-adhesive rolls, and custom-engineered insulation systems installed in commercial and industrial settings.

Black Rubber Foam Insulation Sheet Roll

Our flexible sheet insulation rolls are engineered for large-diameter pipes, ductwork, and flat equipment surfaces. The uniform cellular density ensures consistent thermal performance across the entire installation area.

Standard Dimensions

Material: NBR/PVC blend
Thickness: 6 mm - 50 mm
Density: 40 - 55 kg/m³
Service Temperature Range: -40°C to +105°C

Key Advantages

  • Foams uniformly with a closed-cell rate exceeding 98% for optimal thermal performance.
  • Closed-cell structure minimizes moisture absorption to maintain stable, long-term thermal conductivity.
  • Compression resilience above 80% prevents deformation under mechanical loads.
  • Flame-retardant formulation self-extinguishes off fire.
Black Rubber Foam Insulation Sheet Roll Product Details 1 Black Rubber Foam Insulation Sheet Roll Product Details 2 Black Rubber Foam Insulation Sheet Roll Product Details 3 Black Rubber Foam Insulation Sheet Roll Product Details 4
Black Rubber Foam Insulation Pipe Details 1 Black Rubber Foam Insulation Pipe Details 2 Black Rubber Foam Insulation Pipe Details 3 Black Rubber Foam Insulation Pipe Details 4

Black Rubber Foam Insulation Pipe

Pre-formed NBR/PVC tubes are designed to fit copper, iron, and plastic pipes. They provide protection against condensation and heat loss in HVAC and domestic hot/cold water plumbing networks.

Standard Dimensions

Material: NBR/PVC blend
Thickness: 9 mm - 40 mm
Internal Diameter (ID): 6 mm - 114 mm
Density: 40 - 55 kg/m³
Service Temperature Range: -40°C to +105°C

Key Advantages

  • Extruded with uniform wall thickness to simplify installation on piping runs.
  • Inner bore coating reduces friction for fast slide-on installation.
  • Closed-cell structure prevents moisture accumulation and corrosion under insulation (CUI).
  • Helps mitigate the risk of pipe freezing and cracking in sub-zero environments.
E-E-A-T Evidence & Traceability

Trusted by Procurement Managers Globally

We supply projects across diverse regional markets. Below are verification records demonstrating our ongoing communications and successful deliveries with global clients.

Customer Communication Verification Log 1
Customer Communication Verification Log 2
Customer Communication Verification Log 3
Customer Communication Verification Log 4
Customer Communication Verification Log 5
Technical Support FAQ

Expert Answers: Elastomeric Nitrile Foam Insulation

Frequently asked technical and commercial questions regarding our elastomeric insulation systems.

Q1: What is elastomeric rubber foam insulation used for?
Elastomeric rubber foam insulation is primarily used to control heat transfer and prevent condensation on commercial HVAC ductwork, refrigeration lines, chilled water piping, and hot/cold industrial process lines. Its closed-cell structure also provides sound absorption properties for machine rooms and equipment enclosures.
Q2: Is Kingflex rubber foam insulation fire resistant?
Yes. Kingflex rubber foam insulation is formulated with halogen-free and nitrogen-based flame retardants. It complies with international building safety codes, including BS 476 Part 7 (Class 1 Surface Spread of Flame), UL 94 (Class V-0 rating), and ASTM E84 standard limits for smoke generation and flame spread.
Q3: What is the difference between rubber foam and rock wool insulation?
Rubber foam is a flexible, closed-cell material that resists water vapor penetration without an external barrier, making it suitable for cold systems and outdoor HVAC lines. Rock wool is an open-fiber mineral wool designed for high-temperature applications (up to 650°C) and fire-rated assemblies.
Q4: Do you provide customized insulation products?
Yes, we provide OEM and ODM services. We customize dimensions, density, adhesives, outer foil facings, and packaging configurations to meet specific project guidelines.
Q5: What certifications do your products have?
Our products carry BS 476, CE, REACH, RoHS, UL94, and ASTM certifications. We maintain quality standards under an ISO 9001 and ISO 14001 certified management system.
Q6: Does Kingflex products have traceability?
Yes. Every production run undergoes automated batch marking and quality tracking. This process catalogs raw material logs, vulcanization times, density parameters, and inspector records for every delivery.
Q7: What thickness of Rubber foam insulation sheet roll can you produce?
We produce elastomeric rubber foam sheets and rolls in thicknesses ranging from 6 mm to 50 mm, which helps meet condensation control requirements on pipe surfaces and rectangular air ducts.
Q8: What is the service life of rubber plastic pipe and board?
In standard environments, our NBR/PVC closed-cell insulation has a service life of 10 to 15 years. Proper installation and protective jacketing in outdoor environments help extend the performance life of the system.

All Specialized Nitrile Foam Products

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